Cloud Intelligent Machine Monitoring and Control System

由IMPACTs導入生產KPI目標

Import production KPI from IMPACTs

Real-time confirmation of production KPI performance

即時確認生產KPI績效

Information of abnormal production status push

生產狀態異常推播

六大特性

  1. 隨插即用的雲端智能設備產線監控系統(CIM-MCS)
    • 以往生產設備的使用者藉由事先設計好的HMI控制介面控管機台,針對具控制器的設備,不同業界的使用者可依個別企業在機台安裝的各種感應器(例如電流、電壓、震動)及PLC控制參數,自行編輯雲端SCADA所需監控的製程參數,以進行生產績效KPI達成分析和個別化(personalized)的監控,並即時對設備與產線做出調整與修正,提升產能及運作效率。
  2. 使用者依需求自行編輯機台HMI畫面(製程參數、KPI達成分析)
    • 雲端智能設備產線監控系統(CIM-MCS)與設備業和製造業的各種機台(例如充填、包裝、貼標)高度整合,具備隨插即用的特性。
    • 機台插上gateway(或Mini-PC)與機台的HMI整合,即可得到即時生產數據,連上雲端SCADA,便具備雲端智能設備監控的功能。
    • 此功能可擴充至產線、工廠及供應鏈的雲端監控,能讓業者即時掌握生產績效,發揮最大管理效益。
  3. 雲端SCADA系統與介面,監控機台與產線無遠弗屆
    • 以往工廠設備的生產監控,僅能由現場操作人員直接掌握,現在具控制器的設備搭配了雲端SCADA,讓現場生產設備、產線及工廠的生產狀況與績效,可以即時、視覺化且跨平台(電腦、平板、手機)的提供組織內外不同使用者的不同需求。
    • 生產線產主管可即時掌握設備產線生產狀況、高階主管可即時了解設備產線生產績效,業務可即時掌握客戶訂單進度,各項監控數據及KPI均視覺化,各企業可建立最符合需求的戰情室,讓追蹤與監控一目了然。
  4. 設備供應商可進行遠端設備監控與維護,達成製造業服務化
    • 以往設備供應製造商將設備出貨給購買的生產業者後,設備產線的運作狀況就由業者自行掌握與保養。
    • 現在CIM-MCS的雲端SCADA讓設備商可以掌握設備產線的即時生產資訊(例如機台維修保養、零件或耗材補充替換).做到客戶的最佳夥伴。
  5. AI模組分析SCADA即時生產數據,進行製程品管與建議最適維修保養時機
    • 透過雲端SCADA提供的即時生產製程數據,可進行即時製程品質管制。
    • 利用人工智能AI模組分析及預測設備零件、耗材的耗用情形,進而推薦適當的設備保養及耗材更換時機。
    • CIM-MCS亦可搭配IMPACTs雲端智能APS系統,規劃最適生產與維修保養排程。
  6. 結合關鍵績效指標、生產成本控制及視覺化儀看板,提升生產效益
    • 企業可依個別需求,編輯與機台HMI整合的雲端SCADA監控介面,視覺化地監控各設備、產線、工廠的視覺化關鍵生產執行績效(例如個工單執行進度、機台即時生產狀態、稼動率、訂單達成率、生產成本)
    • 進一步分析,並與規劃方案比較,落實PDCA,以供管理者做最有效的決策。

Characteristics

  • Plug-and-play cloud intelligent machine and production line monitoring and control system (CIM-MCS) ˙ CIM-MCS is highly integrated with various machines (such as filling, packaging, labeling) and has plug-and-play characteristics. ˙ After the gateway (or Mini-PC) is plugged in and integrated with the machine’s HMI, the connected cloud-SCADA will have real-time production monitoring and control functions. ˙ This function can extend to cloud monitoring of production lines, factories, and supply chains, allowing the manufacturers to grasp production performance in real-time and maximize management benefits.
  • Users can edit the cloud-SCADA interface (process paraments, KPI analysis)
    • In the past, machine operators used a pre-designed HMI control interface to control the machine. Manufacturers can install various sensors on the device (such as current, voltage, vibration, etc.) and PLC control parameters and self-editing the process parameters through cloud-SCADA to monitor production performance and KPI analysis makes the necessary adjustments and corrections.
  • Cloud-based SCADA system, monitoring machines anytime and anywhere.
    • The machine connected with cloud-SCADA provides the functions of real-time visualization and cross-platform (computer, tablet, mobile phones) for all kinds of users.
    • Production line supervisors can monitor and control machines in real-time. The high-level managers can visually evaluate the shop floor KPIs, sales can immediately grasp the progress of customer orders. Enterprises can easily set up its war-room.
  • Equipment venders can perform remote equipment monitoring and maintenance to achieve the goal of service-oriented manufacturing
    • In the past, after the equipment vender delivered the equipment to the manufacturers, the operation of the equipment was controlled and maintained by the manufacturers.
    • Now the cloud-SCADA of CIM-MCS allows equipment vendors to grasp the real-time production information of the equipment (such as machine maintenance, replacement of parts, or consumables) and becomes the best partner for customers.
  • The AI module analyzes SCADA real-time production data, conducts production quality control, and recommends the most suitable timing for maintenance.
    • Real-time production data provided by cloud-SCADA enables real-time production quality control.
    • Use the artificial intelligence (AI) module to analyze and predict equipment parts and consumables' consumption and then recommend appropriate equipment maintenance and consumable replacement.
    • CIM-MCS can also use IMPACTs intelligent APS system to generate the most suitable production and maintenance schedule.
  • Combining key performance indicators, production cost, and digital dashboard to improve production effectiveness.
    • Enterprises can edit the cloud-SCADA interface integrated with the machine’s HMI based on individual needs to visually monitor the performance of the device, production line, and factory (such as work order progress, machine production status, utilization rate, order fulfillment rate, production cost).
    • Further analyzing and comparing different planning alternatives, implement PDCA so that managers can make the most effective decision.

Architecture

架構圖